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Home / News / Technical breakthroughs support "limit tests": Double-layer explosion-proof high and low temperature (hygrothermal) test chamber becomes a new powerful tool for safety inspection of new energy sources.

Technical breakthroughs support "limit tests": Double-layer explosion-proof high and low temperature (hygrothermal) test chamber becomes a new powerful tool for safety inspection of new energy sources.

In the era of rapid development of the new energy industry, from power batteries to aerospace components, the safety and reliability of products are facing unprecedentedly stringent tests. As a technological innovator in the field of environmental simulation test equipment, the double-layer explosion-proof high and low temperature (hygrothermal) test chamber, with its outstanding precise temperature control ability and comprehensive active explosion-proof safety design, has become the "gatekeeper" that safeguards the product quality for various research institutions and manufacturing enterprises. 
Precisely replicating the "life and death examination room", with technical parameters leading the industry
As the requirements for the adaptability of industrial products to extreme environments continue to increase, test equipment capable of simultaneously simulating high-temperature, low-temperature, and humid heat environments has become the core infrastructure in the research and development and quality inspection processes. Currently, advanced equipment in the industry can cover a wide temperature range of -70℃ to +180℃, with temperature fluctuation controlled within ≤±0.5℃, and some leading products can narrow the fluctuation to ≤±0.1℃, with uniformity reaching ≤2.0℃ (no-load). 
In terms of humidity control, the new generation of equipment supports a full control range of 20% to 98% RH, which can meet the testing requirements of typical extreme humid and hot environments such as "Double 85" (85℃/85%RH). It provides reliable data support for the study of performance degradation of electronic components, semiconductors, and new materials under complex climates. 
Double-layer independent and active explosion-proof: Reconstructing safety testing efficiency
Different from traditional single-box equipment, the "double-layer" structure design that has recently attracted much market attention is a breakthrough. This design adopts completely independent test chambers on the top and bottom, integrating two sets of precise temperature and humidity control systems. This means that the equipment can run two different temperature programs (such as the upper layer conducting high-temperature overcharge tests and the lower layer simulating low-temperature cycling) while maintaining almost the same floor area. This not only saves approximately 35% of valuable space for the laboratory, but also doubles the testing throughput. 
For high-risk testing scenarios such as lithium batteries and flammable/explosive chemicals, explosion-proof safety design is the "lifeline" of the equipment. Currently, high-end double-layer explosion-proof test chambers generally integrate multiple active protection mechanisms: 
Double-layer sealing and pressure relief structure: The box body adopts a double-layer sealing structure made of high-strength 304 stainless steel, and is equipped with a mechanical explosion-proof chain and a pressure relief small door. When the pressure in the box increases sharply due to the thermal runaway of the sample, the pressure relief port can automatically open within ≤ 0.3 seconds, directing the shock wave for release, ensuring the safety of the equipment and operators. 
Intelligent Fire Extinguishing and Monitoring: Some high-end models are equipped with an oxygen concentration monitoring module. Once it detects that the oxygen concentration inside the box is too low (such as below 8%) or there is smoke, the system will automatically cut off the power supply and trigger the nitrogen or carbon dioxide automatic fire extinguishing device, achieving a "detection - isolation - extinguishing" response in seconds. 
Electrical explosion-proof and interlock: A non-sparking circuit design and explosion-proof fan motor are adopted, and an interlock function between layers is equipped. When a certain layer triggers protection, the system can intelligently decide to isolate the faulty layer or shut down the system globally to prevent the accident from escalating. 
Empowering thousands of industries: From new energy vehicles to the low-altitude economy
This kind of testing equipment, which combines high efficiency and safety, is widely used in key areas related to national strategies and people's livelihood security. 
In the field of new energy vehicles, this equipment is used to simulate the stability of power batteries under extremely cold conditions of -70℃ for startup or under high-temperature overcharge conditions of 150℃, ensuring that the battery pack will not experience catastrophic thermal runaway in cases of collision or short circuit. In the aerospace and military fields, it can meet the low-temperature brittleness tests of ammunition propellants and the high-temperature resistance tests of onboard electronic components, conforming to military standards such as GJB150A. Moreover, in the petrochemical, chip semiconductor, and emerging low-altitude economy (such as drones, flying cars) fields, this equipment is the key "benchmark" for testing the weather resistance of materials and the reliability of components. 

From extreme cold to intense heat, from dryness to humidity, the double-layer explosion-proof high and low temperature (humid and hot) test chamber is leveraging its cutting-edge technology to build an impregnable quality defense line for China's manufacturing, ensuring that the industry can forge ahead steadily and reach far on the path of high-quality development.



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